Overview

Airset, or no bake sand, is another popular casting option utilized in North America.  While greensand casting utilizes fixed mold sizes and automated production, airset is the optimal casting choice for more complex geometries at lower volumes.  We offer over 200 different alloys in the airset process across multiple foundry locations.  

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Capabilities

• Airset / no bake casting process

• Alloys include aluminum, high alloy / stainless steel, brass, bronze, low carbon / steel, nickel-based alloys and wear resistant alloys

• Over 200 different alloys poured 

• In-house pattern shop and core production

• Magma flow simulation used extensively

• Casting weights from 10lb. to 4000lb.

• Low to medium volume (1 to 2000 EAU)

• 6-8 week lead times for production orders of raw castings, additional 2-4 weeks for machined castings - updated July 2025

• Tool options include wood, urethane, 3D printed, and 'patternless'

• We offer patternless tooling for prototyping, which includes robotically milling casting impressions directly into sand molds

• New tool production, flow simulation, core production, casting finishing, heat treat all performed in-house

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Certifications

• ISO 9001: 2015

• ITAR-registered

• IATF-16949

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Markets Served

• Department of Defense (DoD)

• Pump, valve and impellers

• Industrial

• Marine

• Water treatment

• Chemical 

• Oil & Gas

• Automotive, tier 2

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